Polycarbonate Glazing
 
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Well, after 2 years of using 6 mil "Greenhouse Plastic" for my greenhouse glazing, I decided to upgrade my glazing to double walled Polycarb Sheet. This is a sample of the sheet on the left. There are sheets of plastic on each side to prevent scratching. I purchased the 4' x 16' sheets from Griffin Greenhouse Supply, which is local to me. If you live in the Northeast, where they are located, they will deliver these free. They have free delivery for purchases over $100, and believe me if your going to do double walled it will cost a lot more than $100. They also had the edges and seam AL Edgespieces on below. I painted these with primer and then painted them white, as you can see. They also Boltshad the bolts and rubber backed washers on the left. As you can see I also primed and painted these. One thing to keep in mind, if you are building your greenhouse from scratch is that if you are using these sheets from the start of your greenhouse to make sure that the spacing of your studs is slightly greater than 16" on center. The sheets are 4' wide and you'll want the seam edges shown above to fall on a stud. As you can see above there is a 1/2 inch space in between where the sheets go together and bolt the aluminum Roofseam to the roof. I had to cut about 1 1/2 inch off of each sheet, because at the time I built the greenhouse I was not thinking of using polycarb. The sheets also gets bolted to the rafters in between with the bolts and washers,Bolt seen on the left. Before you put up the sheets, you need to seal the open edges, which are the top & bottom. There is an aluminum tape for the top and a paper type of tape for the bottom of the sheet. The tape stops the cold air flow from getting between the plays. The paper type of tape on the bottom allows any water or moisture that may build up between the ply's to escape from the paper. There are some suppliers that have an edging that you can purchase to put over the tapes, Griffin did not, so I used "J" molding for vinyl siding over the tapes on my ends, pictured on the left.
As you can see in the picture above on the right the sheets are not as clear or see-through as I thought they would be. They are, however a great material for a greenhouse, and have worked out very well with the large number of single digit nights we have had this winter. I extended the roof overhang about an extra inch and sealed up any seams or gaps with white silicone.